The initial idea for realising K9 was to use a small actor inside a robotic Dobermann costume, but that was rejected in favour of a radio-controlled prop, designed by Tony Harding and made by the BBC Visual Effects Department. The Radio Control Model Centre in Harlington Middx owned by Derek Wales was commissioned to build the electronics into the first original basic shell and consequently the centre operated the dog on set for the BBC. The robot suffered from numerous technical problems during its time in the series, often malfunctioning because the radio controls interfered with the cameras and vice versa. On location, K9 also proved unable to traverse uneven terrain, and shots had to be conceived with this in mind. Workarounds included using a concealed piece of twine to pull the character along (this string can be clearly seen in a shot of K9 on Brighton Beach), or laying wooden planks on which it could roll.
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The Fourth Doctor and K9 Mark II spent an indeterminate period of time together. However, the Doctor appeared to be activating K9 Mark II, implying that no significant time had elapsed since leaving Gallifrey. (TV: The Ribos Operation) It is possible that the Doctor spent some time at Nest Cottage before activating him. (AUDIO: The Stuff of Nightmares)
During an encounter with the sentient painting, the Mona Lisa at the International Gallery, a simulation of K9 Mk IV was created when Mona Lisa was tricked into animating a drawing of K9 made by Clyde inside a cloud of mystic drawing-animation energy. He subsequently defeated The Abomination, another evil painting-come-to-life, before disappearing as the Mona Lisa herself reverted to being an immobile painting. (TV: Mona Lisa's Revenge)
When being imprisoned by the Sporraxx they tried to access K9's memory core. Memories that K9 had assumed to be erased were slowly coming back and the Sporraxx got to know more and more about K9's past. They reprogrammed K9 to protect a small spherical marauder bomb, that would destroy Earth. However K9 was able to break free of their control, because deep in his memories a sense of right and wrong prevailed. He took the bomb back into the Sporraxx space ship where it exploded. (COMIC: Short Circuit)
The original K9 model was designed by visual effects designer Tony Harding. One early concept was to have a small actor in a large Doberman-shaped costume; however, Graham Williams vetoed this, saying that the robot should not look like a person in a costume. The eventual design was closely based on Harding's third concept sketch. (DCOM: The Invisible Enemy)
He helped Starkey fight the Oroborus, (TV: Oroborus) free the Medes (TV: Alien Avatar) and help one of the last Aeolians find her mate. (TV: Aeolian) He saved a Centuripede and her young from being killed by Drake (TV: The Last Oak Tree) and absorbed the Hunger swarm which threatened to devour Earth. (TV: Black Hunger) He and Starkey went through the STM to 1963, where they rescued Jorjie and saved Darius' great-grandfather William Pike from arrest and Darius from erasure from history. (TV: The Cambridge Spy) He enlisted the help of the Ukkan librarian Yssaringintinka to rescue Starkey, trapped on the planet Urlic. (TV: Lost Library of Ukko) He helped Birdie, a CCPC whith implanted human DNA, escape from the Department. (TV: Mutant Copper) He discovered the last of the Etydions (TV: The Custodians) and taught Taphony how to be a friend. (TV: Taphony and the Time Loop)
A short story, "Moving On", in Virgin Publishing's Decalog 3: Consequences anthology and the Big Finish Productions-produced Sarah Jane Smith audio play Mirror, Signal, Manoeuvre (both written by Peter Anghelides) indicate that K9 Mark III broke down and Sarah was unable to repair it as the replacement circuits would not be invented for several centuries.